Custom Resistance Spot Welding Electrodes for Medical Device Assembly (Tungsten-Molybdenum)

• Type: Ndb Electrode
• Material: Tungsten, Molybdenum, W/ Mo Bond Cucrzr/OFC
• Diameter: Customized
• Length: Customized
• Function: Resistance Micro Spot Welding
• Work Shots: 25000-50000 Times
• Bonding: Ndb(Non-Defective Bonding)
• Size: Customized
• Solers: No
• Application: Auto Parts Resistance Welding, Spot Welding
• Shaft Materials: Cu, Cucrzr, OFC
• Usage: EV Battery Tabs, Lightweight Components, and Wirin
• Tip Materials: W, Wl10, Wcu, Tzm, Mo
• Usage 2: Circuit Boards, Sensors, and Connectors.
• Connection Strength: > 120MPa
• Usage 3: High-Capacity Lithium-Ion Battery Tabs and Connect
• Tungsten Hardness: 7.5 Moh's
• Shape: Micro-Dissection Tools and Minimally Invasive Equi
• Copper's Hardness: 3 Moh's
• Package: Vacuum No-Dust Pack
• Transport Package: 5 Layers Carton
• Specification: Customized
• Origin: China

Product Description

Micro Resistance Spot Welding ElectrodesResistance Welding Electrode

Tungsten & Molybdenum Base 
Tailored for High-Performance Applications Across Automotive, Electronics, and Medical Industries.

We manufacture various micro-welding electrodes, including tungsten tips, molybdenum tips (PCB welding heads, and heat-resistant heads) These are made from premium-grade pure tungsten, pure molybdenum, and their alloy materials, all processed with deep densification treatment. This ensures exceptional density and uniform internal structure, enabling precise and reliable connections
 

Product Gallery

Pure Tungsten, Pure Molybdenum, TZM, WL10, WL20 

WL,WCu, Mo Non-defective Bonding Cu/CuCrZr



 

Product Description

The Game-Changer in Spot Welding
 

Experience the pinnacle of welding precision with our micro-resistance spot welding electrodes. Combining the strength of tungsten and molybdenum with innovative NDB bonding technology, these electrodes deliver:

    · Exceptional durability to reduce wear and tear
    ·Consistent, precise welds on ultra-thin materials (.0005"-.005" thickness)
    ·Superior heat dissipation and conductivity for challenging welding environment

Whether in automotive, electronics, or battery production, our electrodes ensure performance you can rely on.

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Key Features & Customer Benefits

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Why Our Electrodes Stand Out?
 

• Seamless NDB Bonding: Copper and refractory metals like tungsten and molybdenum are bonded without seams or defects, achieving a connection strength of >130 MPa.
• High Precision: Tip accuracy down to 0.05 µm ensures reliable welds on delicate components.
• Durable & Versatile Materials:
  • Tungsten and molybdenum tips: Withstand extreme temperatures, maintain shape, and prevent deformation.
  • Copper bases (chromium zirconium copper or oxygen-free copper): Enhance heat conductivity and durability.
• Advanced Densification Process: Electrodes feature a high-density, uniform internal structure, reducing risks of cracks or defects.
• Customizable Solutions: Tailor-made designs to suit specific welding requirements and material types.
• Wide Material Compatibility: Ideal for tungsten, molybdenum, stainless steel, and alloys like Inconel and nichrome.

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Materials

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Tungsten and molybdenum tips: Withstand extreme temperatures, maintain shape, and prevent deformation.

• WLa (wolfram-lanthanum alloy)
• WCu (wolfram-copper alloy)
• TZM (Titanium Zirconium Molybdenum)
• Pure Tungsten (99.95%)
• Pure Molybdenum (99.95%)

Copper bases: Enhance heat conductivity and durability.

• CuCrZr (chromium zirconium copper
• OFC (oxygen-free copper)

 

Applications

Tailored for Your Industry.
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· Automotive Manufacturing
EV battery tabs, lightweight components, and wiring harnesses.

· Electronics Production
Circuit boards, sensors, and connectors.

 

· Battery Assembly
High-capacity lithium-ion battery tabs and connections.


· Medical Device Welding
Micro-dissection tools and minimally invasive equipment.

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Precision Across All Scales of Welding

 

Our electrodes cater to a broad range of spot welding applications

· Large-Scale Welding: Common in automotive industries for welding steel and stainless steel in thicknesses from .016" to .062".
· Small-Scale Welding: Ideal for advanced alloys such as molybdenum, tungsten, and nichrome in thicknesses of .005" to .020".
· Micro-Scale Welding: Perfect for high-tech industries like electronics, medical devices, and telecommunications, handling ultra-thin materials from .0005" to .005"."
 

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Compatible Welding Systems


 

Our electrodes are compatible with a wide range of micro resistance welding systems, ensuring precision and reliability:

  ·Transistor Welders: Optimal for super-fine wires and sensitive micro components, such as Avio MCW-700 and MCW-750 systems.
  · Capacitor-Discharge Welders: Suitable for less sensitive micro welding tasks.
  · Inverter Welders: Reliable for moderate precision needs.
  Compatible with brands including Palomar, Hughes, Unitek, Avio, MacGregor, and Sunstone Engineering.

Yolo's Advantages

Why Us
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Raw Materials


 

Yolo, as a professional manufacturer of tungsten-base resistance welding electrode, you could save procurement costs from the source. Because we start production from raw material APT powder and meet Japanese and German market standards. But you will benefit a lot from the location of the factory, China.

 

With 15 years of experience in resistance welding electrode

production, we offer tailored design solutions based on a deep

understanding of resistance welding environments and customer

needs.

 

 

 

 

 

 

Customer Case

Customer Case
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Our tungsten and molybdenum resistance welding electrodes are now used in the automobile industry

manufacturing of famous automobile brands, such as GM, Toyota.

A leading auto parts manufacturer, purchasing our lanthanated tungsten (WL20) back cast Cu electrode instead of used tungsten copper electrode before, incresing the work shots from 500 to 50000 greatly. As we know, they buy the electrode to weld the copper and copper alloy sheet to the lead wire in auto motors processing. After the evaluation, our engineer gave the professional advice and improved the electrode work life, saving much cost.

 

Work Shop

Cleaning Treatment & High Precision Inspection Equipment
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We always have a strong belief in showing "Made in China" to the world!
Inquiry me with your drawing now!