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Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

Yolo Materials Industry Co., Ltd.
  • Audited Supplier
  • 6 yrs

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Product Highlights

  • Multiple Material Options: Pure Tungsten, Doped Tungsten, Rhenium-Tungsten, and Paliney 7 alloys available.
  • Advanced Surface Treatments: Options include Ni, Sn, Gold plating, and copper or stainless steel sleeves.
  • Complex Custom Processing: Services include tip forming, bending, slotting, and laser cutting.
  • 100% Quality Inspection: Every needle undergoes individual optical and SEM testing before shipment.
  • OEM/ODM Support: Full custom bulk orders accepted with tailored design drawings.

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Product Images of Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications pictures & photos
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications pictures & photos
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications pictures & photos
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications pictures & photos
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications pictures & photos
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications pictures & photos
Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
  • Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
    Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
  • Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
    Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
  • Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
    Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
  • Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
    Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
  • Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
    Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
  • Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
    Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

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Product Description

High Precision Tungsten Probe Tips for FIB TEM IC Chip Testing -
OEM Custom Nano Tip Needle

 

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications
 

Our high-precision tungsten probe tips are designed for demanding applications that require exceptional strength, electrical conductivity, and tip sharpness. These probes are custom-machined with tip areas as small as 1 micron, and are widely used in semiconductor testing, microdissection, material analysis, and clean energy sectors. Each probe is manufactured using premium-grade materials to ensure durability, stability, and accuracy under extreme conditions.



 
Product Description


Specifications and Customization Range

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications


To meet your unique performance and design needs, we offer a wide range of specifications that can be tailored to your application.

 

Parameter Range
Tip Size 1 μm - 50 μm
Tip Shape Standard, Conical, Flat, Custom
Probe Diameter 0.076 mm - 1.2 mm
Length 15 mm - 300 mm
Tolerance ±0.001 mm
Surface Finish Polished, Ground, Coated
Angle/Tip Forming Custom available (laser cut, micro-grind)
 
We also offer advanced processing options such as slotting, bending, plating, and integration with sleeves (copper/stainless steel)


 

Key Product Features


Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

 

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

Material Options:

  • Pure tungsten ≥99.95%

  • Rhenium tungsten alloy (optional)

  • Japanese tungsten available upon request

Precision Machining:

  • Tip radius down to 50 nanometers

  • Machining tolerance ±0.001 mm

  • Cone smoothness: Ra ≤ 0.25 (mirror finish)




 

Custom Tip Shapes:

  • Sharp / Ultra-sharp

  • Flat platform

  • Arc-shaped

Custom Coatings & Sleeves:

  • Full or partial Nickel tin plating, Gold plating

  • Optional die-cast copper or stainless steel sleeve

 

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

 

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

Strict Quality Control:

  • Each needle 100% inspected individually before shipment

  • SEM and optical testing available upon request

 

 
Applications


Applications


Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

Professionals across multiple industries trust tungsten probe tips from Yolo for their exceptional precision and endurance.

Here's how our probes are used in the real world:

 

1. LED Chip Testing and Quality Inspection

In LED manufacturing, probes must make precise electrical contact with tiny chip surfaces without causing damage.

  • Why our probes are ideal:

    • High hardness and elasticity prevent bending or tip deformation.

    • Non-destructive probing protects sensitive chip structures.

    • Custom tip shapes improve contact and reduce false signals.

  • Used in: Chip testing equipment, probe stations, and automated LED quality control setups.

 

2. Semiconductor Wafer Testing and IC Probing

Semiconductor fabs rely on ultra-precise probing for wafer-level testing, failure analysis, and debugging of integrated circuits.

  • Why our probes are ideal:

    • Sub-micron tip radius for contacting densely packed test pads.

    • Reliable conductivity ensures accurate voltage/current readings.

    • Compatibility with probe cards and precision manipulators.

  • Used in: Wafer sorters, memory and logic IC testing, R&D labs.

 

3. Focused Ion Beam (FIB) Systems

In FIB-based sample prep, especially for TEM lamella lift-out, tungsten probes act as manipulators to lift and place ultra-thin samples.

  • Why our probes are ideal:

    • Custom tip shapes compatible with Thermo Fisher EasyLift, Zeiss, and other systems.

    • Tip radius as small as 50 nanometers ensures minimal contact force.

    • Ra0.25 or better finish for clean handling under electron and ion beams.

  • Used in: Failure analysis labs, nano-fabrication labs, academic research facilities.

 

4. In-Situ TEM Sample Preparation

TEM requires samples that are ultra-thin and cleanly lifted from the substrate. Probe tips help extract these from the bulk material.

  • Why our probes are ideal:

    • Strong yet precise enough to lift fragile lamella without breakage.

    • Customization to fit different lift-out grid holders.

    • No tip contamination ensures clearer TEM imaging results.

  • Used in: Transmission electron microscopy, materials research, nanoscale defect analysis.

 

5. Micro-Mechanical and MEMS Testing

MEMS and micro-mechanical systems require fine-scale manipulation and mechanical testing with precision force application.

  • Why our probes are ideal:

    • High stiffness and elasticity for applying nano-Newton-scale forces.

    • Optional coatings and sleeves to adapt to varied materials.

    • Smooth tips reduce risk of breakage or sample scratching.

  • Used in: MEMS testing platforms, nano-indentation systems, material deformation analysis.

 


Materials Available for Probe Tips




To meet different performance and environmental needs, our probe tips are available in four high-quality material options. Each material is selected based on its unique mechanical, electrical, and thermal properties, making them suitable for various industrial and research applications.
 

Material Code Probe Diameter Range (mm) Length Range (mm) Tip Area (μm) Density (g/cm³) Resistivity at 20°C (μΩ·cm) Melting Temp (°C) Yield Strength (MPa) Hardness (Knoop) Modulus of Elasticity (GPa) Composition
Pure Tungsten W 0.076 - 1.2 15 - 300 0.08 - 50 19.3 ~5.65 3410 2900 740 400 Tungsten 99.98%
Al, Si, K Doped Tungsten W 0.076 - 1.2 15 - 300 0.08 - 50 19.3 ~5.65 3410 2900 740 400 Tungsten 99.95%
Rhenium Tungsten WRe 0.076 - 1.0 15 - 250 0.08 - 50 19.3 ~9.65 3427 3360 780 410 Tungsten 97% + Rhenium 3%
Paliney 7 Pa7 0.3 - 0.8 15 - 50 1 - 20 11.8 ~31.6 1016 930 380 117 Noble Alloy
 


Material Selection Guide

  • Pure Tungsten - Ideal for general-purpose probing where high hardness and high melting point are critical.

  • AlSiK Doped Tungsten - Offers slightly improved grain structure stability; preferred for ultra-fine tips.

  • Rhenium Tungsten (WRe) - Higher strength and elasticity; ideal for high-temperature or dynamic probing.

  • Paliney 7 - Precious alloy with excellent electrical conductivity and corrosion resistance; ideal for delicate or highly conductive applications.
     

We support material customization to match your exact application. Just let us know your testing environment or target equipment, and we'll recommend the best match.

 

Company Profile

 

About Yolo Materials

 

With decades of experience in precision tungsten and molybdenum manufacturing, Yolo provides high-quality probe tips trusted in the semiconductor, medical, and environmental industries. We control every step of the production-from raw material to final product-to guarantee performance and consistency.

 

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

 
  • Premium Material Control: We process from our tungsten to ensure stable, high-purity raw material quality.

  • Ultra-Fine Precision Machining: Proven tip control down to 50nm, with 0.001mm machining tolerance.

  • 100% Inspection: Each tip undergoes full optical inspection before packing.

  • Full Custom Support: We work closely with clients to meet design drawings and system fit.

  • Trusted Supplier: Supplying probe solutions to top-tier LED and semiconductor brands.

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

 

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications


Packaging & Delivery

  • Packaging: Anti-static boxes/custom blister trays / protective tubes

  • Delivery: 15-20 working days, depending on customization

  • MOQ: Negotiable (sample orders supported)


 

Contact Us Now for Samples & Customization!

 

We welcome OEM/ODM orders and support small-volume precision testing probes. Click "Contact Supplier" to get your tailored solution!

Tungsten Micro Stylus for Chip Contacting in Cleanroom Probe Applications

About the Supplier

This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASI219221". Items marked "verified" are certified.

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Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.

About Our Factory & Business Background

Address
Ding Cheng, Laocheng Luoyang, Hennan 471003 China

Our Production Capability & Technical Expertise

Main Products
Tungsten Probe, Tungsten Needle, Tungsten Wire, Tungsten Electrode, Tungsten Back Cast Cucrzr Reisistance Weld Tip, Molybdenum Resistance Welding Electrode, Pre-Ground Tungsten TIG Welding Electrode, Spinal Disc Surgery Tungsten Plasma Electrode, Ndb Resistance Welding Electrode, Surgical Tungsten Plasma Electrode

FAQ

Can the probe tips be customized for specific applications?
Yes, we offer full customization including tip shape, diameter, length, and surface finish to match your design drawings.
What materials are available for the probe tips?
We provide Pure Tungsten, Doped Tungsten, Rhenium-Tungsten, and Paliney 7 noble alloy options.
Do you offer plating or coating services?
Yes, we offer Nickel, Tin, and Gold plating, as well as optional die-cast copper or stainless steel sleeves.
What is the delivery time for custom orders?
Delivery typically takes 15-20 working days, depending on the level of customization required.
Is OEM or ODM service supported?
Yes, we support OEM/ODM orders and accept small-volume precision testing probes.
How do you ensure product quality?
Each needle undergoes 100% individual inspection, including optical and SEM testing, before shipment.
What is the minimum order quantity?
The MOQ is negotiable, and sample orders are supported.

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