Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
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Product Highlights
- Ultra-Precise Tip Radius: Tip radius down to 50 nanometers for sub-micron contact accuracy.
- Multiple Material Options: Pure Tungsten, Doped Tungsten, Rhenium Tungsten, and Paliney 7 available.
- Custom Tip Shapes: Sharp, flat, arc, or conical shapes with laser cutting and micro-grinding.
- Specialized Coatings: Nickel, tin, gold plating, or copper/stainless steel sleeves for protection.
- 100% Quality Inspection: Every needle undergoes individual optical and SEM testing before shipment.
Product Attributes
- Function
- Test, Lift out
- Application
- Test, Dissection, R&D
- Certification
- CE
- Product Name
- High Precision Tungsten Probe Tip Needle
- Tip Size Range
- 1μm – 50μm (Customizable)
- Diameter Range
- Customized
- Length Range
- 15 mm – 300 mm
- Material Options
- Pure Tungsten, Doped Tungsten, Rhenium-Tungsten
- Tolerance
- ±0.001 mm
- Material Options 2
- Paliney 7
- Melting Point
- up to 3427°c (Material Dependent)
- Tip Type
- Flat, Arc, Sharp
- Plating
- Ni, Sn, Gold, Plastic Sleeve
- Applications
- Chip Test, Fib System, Tem Sample, Mems Testing
- Surface Finish
- Polished, Ground, Mirror Surface
- Customization Services
- Tip Forming, Bending, Slotting, Plating, Sleeves
- OEM/ODM Support
- Yes, Custom Bulk Orders Accepted
- Price
- Factory Direct Price
- Transport Package
- Vacuum Plastic Box with Dust-Free (10PCS/Box)
- Specification
- Customized specs with hole
- Origin
- China
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
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Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
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Product Description
High Precision Tungsten Probe Tips for FIB TEM IC Chip Testing -
OEM Custom Nano Tip Needle
Our high-precision tungsten probe tips are designed for demanding applications that require exceptional strength, electrical conductivity, and tip sharpness. These probes are custom-machined with tip areas as small as 1 micron, and are widely used in semiconductor testing, microdissection, material analysis, and clean energy sectors. Each probe is manufactured using premium-grade materials to ensure durability, stability, and accuracy under extreme conditions.
Specifications and Customization Range
To meet your unique performance and design needs, we offer a wide range of specifications that can be tailored to your application.
| Parameter | Range |
|---|---|
| Tip Size | 1 μm - 50 μm |
| Tip Shape | Standard, Conical, Flat, Custom |
| Probe Diameter | 0.076 mm - 1.2 mm |
| Length | 15 mm - 300 mm |
| Tolerance | ±0.001 mm |
| Surface Finish | Polished, Ground, Coated |
| Angle/Tip Forming | Custom available (laser cut, micro-grind) |
Key Product Features
Material Options:
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Pure tungsten ≥99.95%
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Rhenium tungsten alloy (optional)
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Japanese tungsten available upon request
Precision Machining:
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Tip radius down to 50 nanometers
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Machining tolerance ±0.001 mm
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Cone smoothness: Ra ≤ 0.25 (mirror finish)
Custom Tip Shapes:
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Sharp / Ultra-sharp
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Flat platform
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Arc-shaped
Custom Coatings & Sleeves:
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Full or partial Nickel tin plating, Gold plating
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Optional die-cast copper or stainless steel sleeve
Strict Quality Control:
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Each needle 100% inspected individually before shipment
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SEM and optical testing available upon request
Applications

Professionals across multiple industries trust tungsten probe tips from Yolo for their exceptional precision and endurance.
Here's how our probes are used in the real world:
1. LED Chip Testing and Quality Inspection
In LED manufacturing, probes must make precise electrical contact with tiny chip surfaces without causing damage.
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Why our probes are ideal:
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High hardness and elasticity prevent bending or tip deformation.
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Non-destructive probing protects sensitive chip structures.
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Custom tip shapes improve contact and reduce false signals.
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Used in: Chip testing equipment, probe stations, and automated LED quality control setups.
2. Semiconductor Wafer Testing and IC Probing
Semiconductor fabs rely on ultra-precise probing for wafer-level testing, failure analysis, and debugging of integrated circuits.
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Why our probes are ideal:
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Sub-micron tip radius for contacting densely packed test pads.
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Reliable conductivity ensures accurate voltage/current readings.
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Compatibility with probe cards and precision manipulators.
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Used in: Wafer sorters, memory and logic IC testing, R&D labs.
3. Focused Ion Beam (FIB) Systems
In FIB-based sample prep, especially for TEM lamella lift-out, tungsten probes act as manipulators to lift and place ultra-thin samples.
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Why our probes are ideal:
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Custom tip shapes compatible with Thermo Fisher EasyLift, Zeiss, and other systems.
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Tip radius as small as 50 nanometers ensures minimal contact force.
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Ra0.25 or better finish for clean handling under electron and ion beams.
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Used in: Failure analysis labs, nano-fabrication labs, academic research facilities.
4. In-Situ TEM Sample Preparation
TEM requires samples that are ultra-thin and cleanly lifted from the substrate. Probe tips help extract these from the bulk material.
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Why our probes are ideal:
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Strong yet precise enough to lift fragile lamella without breakage.
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Customization to fit different lift-out grid holders.
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No tip contamination ensures clearer TEM imaging results.
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Used in: Transmission electron microscopy, materials research, nanoscale defect analysis.
5. Micro-Mechanical and MEMS Testing
MEMS and micro-mechanical systems require fine-scale manipulation and mechanical testing with precision force application.
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Why our probes are ideal:
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High stiffness and elasticity for applying nano-Newton-scale forces.
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Optional coatings and sleeves to adapt to varied materials.
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Smooth tips reduce risk of breakage or sample scratching.
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Used in: MEMS testing platforms, nano-indentation systems, material deformation analysis.
Materials Available for Probe Tips
To meet different performance and environmental needs, our probe tips are available in four high-quality material options. Each material is selected based on its unique mechanical, electrical, and thermal properties, making them suitable for various industrial and research applications.
| Material | Code | Probe Diameter Range (mm) | Length Range (mm) | Tip Area (μm) | Density (g/cm³) | Resistivity at 20°C (μΩ·cm) | Melting Temp (°C) | Yield Strength (MPa) | Hardness (Knoop) | Modulus of Elasticity (GPa) | Composition |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Pure Tungsten | W | 0.076 - 1.2 | 15 - 300 | 0.08 - 50 | 19.3 | ~5.65 | 3410 | 2900 | 740 | 400 | Tungsten 99.98% |
| Al, Si, K Doped Tungsten | W | 0.076 - 1.2 | 15 - 300 | 0.08 - 50 | 19.3 | ~5.65 | 3410 | 2900 | 740 | 400 | Tungsten 99.95% |
| Rhenium Tungsten | WRe | 0.076 - 1.0 | 15 - 250 | 0.08 - 50 | 19.3 | ~9.65 | 3427 | 3360 | 780 | 410 | Tungsten 97% + Rhenium 3% |
| Paliney 7 | Pa7 | 0.3 - 0.8 | 15 - 50 | 1 - 20 | 11.8 | ~31.6 | 1016 | 930 | 380 | 117 | Noble Alloy |
Material Selection Guide
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Pure Tungsten - Ideal for general-purpose probing where high hardness and high melting point are critical.
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AlSiK Doped Tungsten - Offers slightly improved grain structure stability; preferred for ultra-fine tips.
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Rhenium Tungsten (WRe) - Higher strength and elasticity; ideal for high-temperature or dynamic probing.
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Paliney 7 - Precious alloy with excellent electrical conductivity and corrosion resistance; ideal for delicate or highly conductive applications.
We support material customization to match your exact application. Just let us know your testing environment or target equipment, and we'll recommend the best match.
About Yolo Materials
With decades of experience in precision tungsten and molybdenum manufacturing, Yolo provides high-quality probe tips trusted in the semiconductor, medical, and environmental industries. We control every step of the production-from raw material to final product-to guarantee performance and consistency.
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Premium Material Control: We process from our tungsten to ensure stable, high-purity raw material quality.
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Ultra-Fine Precision Machining: Proven tip control down to 50nm, with 0.001mm machining tolerance.
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100% Inspection: Each tip undergoes full optical inspection before packing.
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Full Custom Support: We work closely with clients to meet design drawings and system fit.
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Trusted Supplier: Supplying probe solutions to top-tier LED and semiconductor brands.
Packaging & Delivery
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Packaging: Anti-static boxes/custom blister trays / protective tubes
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Delivery: 15-20 working days, depending on customization
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MOQ: Negotiable (sample orders supported)
Contact Us Now for Samples & Customization!
We welcome OEM/ODM orders and support small-volume precision testing probes. Click "Contact Supplier" to get your tailored solution!
About the Supplier
This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASI219221". Items marked "" are certified.
Company Profile
Yolo metal materials technology., Ltd, founded in 2000, is a manufacturer who engaged in the raw materials and precision parts production of tungsten and molybdenum. And now, Yolo exported to many countries over many years.
We have a group of professional processing technicians to supply customers with tungsten and molybdenum parts solutions.
Especially for some high-tech requirements, high standards, difficult to machine, such as thin probe, thin tungsten tube, NDB fusion technology resistance welding electrode.
Our Story
Finding a low price for any product is easy. What's difficult is finding high-quality products that will meet your needs.
However, we are in an era where most companies produce low-cost, easy-to-manufacturer, simple tungsten, and molybdenum products. They do this to achieve high sales and quick profits.
To deliver the best tungsten products, our president, also the general engineer, Mr. Ma, has been investing his 20-year experience and expertise in the research and development of high-quality tungsten products for our clients.
He aims to meet most end-users' customized requests for smaller, thinner, more complex, more precise tungsten and molybdenum products and production lines.
He's committed to end-products that have a better life than those in the market.
Yes, since we began in 2000, we don't follow the practices of other companies.
But what motivated Yolo Metal to start this journey to precision manufacturing of high-quality tungsten?
Mr. Ma, an entrepreneur who started from scratch in Luoyang, China, is aware of three crucial facts:
In the world's eye, made-in-China means low-level quality.
There's limited working space. Tight budgets prevent start-UPS from embarking on the large tungsten and molybdenum business This knowledge set him on a mission to build something different. He wanted something that could prove the made-in-China strength and our ingenuity spirit.
"My wish since the day I started this company was to put a higher priority on high precision rather than on simple technology. " Ma Said. At Yolo, we take pride in being front-runners in the complexity and extremeness of tungsten and molybdenum production. Our goal is to see our metal landing at the bottom of our customer's success ladder" Mr. Ma commented
A tight spot
This practice was caught in a tight spot from the start. This is because many customers did not trust the quality of Chinese products, especially precision products with high tolerance requirements and complex processing.
But after trying our products, the users have found that Yolo's products are as good as their products. Our products match up whether it is in the tolerance control or the difficult mechanical processing!
In 2016, as a leader in response to national environmental protection policies, we expanded the area of our factory and relocated to a new industrial park almost 30kilometers away from the original site.
What about the workers?
Most of them chose to follow our footprints.
Chou, the QC, has stayed with us for nearly 18 years
Li, the machining worker, 12 years
Wang, the technician, 15 years
The names on the list could go on and on.
What makes a great company tick? Why do some companies make the leap from good to great? How and why do some thrive in chaos?
No enterprise can become or remain truly great without a core set of principles to preserve and build upon. These principles serve as an anchor and guide in the face of an ever-changing world.
At the same time, no company can remain great without stimulating progress-change, renewal, improvement, and the pursuit of BHAGS. YOLO maintains long-term research and study of the market.
It develops new products and new application areas to keep providing customers with a variety of tungsten and molybdenum products and customized services.
About Our Factory & Business Background
- Address
- Ding Cheng, Laocheng Luoyang, Hennan 471003 China
Our Production Capability & Technical Expertise
- Main Products
- Tungsten Probe, Tungsten Needle, Tungsten Wire, Tungsten Electrode, Tungsten Back Cast Cucrzr Reisistance Weld Tip, Molybdenum Resistance Welding Electrode, Pre-Ground Tungsten TIG Welding Electrode, Spinal Disc Surgery Tungsten Plasma Electrode, Ndb Resistance Welding Electrode, Surgical Tungsten Plasma Electrode
FAQ
- What is the minimum tip radius achievable?
- We can machine tip radii down to 50 nanometers for ultra-precise applications.
- Can the probe tips be customized for specific applications?
- Yes, we offer full customization for tip size, shape, length, material, and coatings to match your specific testing needs.
- What materials are available for the probe tips?
- We provide Pure Tungsten, AlSiK Doped Tungsten, Rhenium Tungsten (WRe), and Paliney 7 alloy options.
- Do you support OEM and ODM orders?
- Yes, we fully support OEM/ODM services and accept custom bulk orders with tailored design drawings.
- What is the typical delivery time for custom orders?
- Delivery typically takes 15-20 working days, depending on the level of customization required.
- Are samples available for testing before bulk orders?
- Yes, we support sample orders and welcome inquiries for small-volume precision testing probes.
- What quality control measures are in place?
- Each needle is 100% inspected individually via optical and SEM testing to ensure zero defects.
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