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Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

Yolo Materials Industry Co., Ltd.
  • Audited Supplier
  • 6 yrs

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Product Highlights

  • Ultra-Precise Tip Radius: Tip radius down to 50 nanometers for sub-micron contact accuracy.
  • Multiple Material Options: Pure Tungsten, Doped Tungsten, Rhenium Tungsten, and Paliney 7 available.
  • Custom Tip Shapes: Sharp, flat, arc, or conical shapes with laser cutting and micro-grinding.
  • Specialized Coatings: Nickel, tin, gold plating, or copper/stainless steel sleeves for protection.
  • 100% Quality Inspection: Every needle undergoes individual optical and SEM testing before shipment.

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Product Images of Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications pictures & photos
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications pictures & photos
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications pictures & photos
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications pictures & photos
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications pictures & photos
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications pictures & photos
Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
  • Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
  • Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
    Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
  • Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
    Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
  • Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
    Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
  • Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
    Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
  • Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
    Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
  • Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
    Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

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Product Description

High Precision Tungsten Probe Tips for FIB TEM IC Chip Testing -
OEM Custom Nano Tip Needle

 

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications
 

Our high-precision tungsten probe tips are designed for demanding applications that require exceptional strength, electrical conductivity, and tip sharpness. These probes are custom-machined with tip areas as small as 1 micron, and are widely used in semiconductor testing, microdissection, material analysis, and clean energy sectors. Each probe is manufactured using premium-grade materials to ensure durability, stability, and accuracy under extreme conditions.



 
Product Description


Specifications and Customization Range

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications


To meet your unique performance and design needs, we offer a wide range of specifications that can be tailored to your application.

 

Parameter Range
Tip Size 1 μm - 50 μm
Tip Shape Standard, Conical, Flat, Custom
Probe Diameter 0.076 mm - 1.2 mm
Length 15 mm - 300 mm
Tolerance ±0.001 mm
Surface Finish Polished, Ground, Coated
Angle/Tip Forming Custom available (laser cut, micro-grind)
 
We also offer advanced processing options such as slotting, bending, plating, and integration with sleeves (copper/stainless steel)


 

Key Product Features


Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

 

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

Material Options:

  • Pure tungsten ≥99.95%

  • Rhenium tungsten alloy (optional)

  • Japanese tungsten available upon request

Precision Machining:

  • Tip radius down to 50 nanometers

  • Machining tolerance ±0.001 mm

  • Cone smoothness: Ra ≤ 0.25 (mirror finish)




 

Custom Tip Shapes:

  • Sharp / Ultra-sharp

  • Flat platform

  • Arc-shaped

Custom Coatings & Sleeves:

  • Full or partial Nickel tin plating, Gold plating

  • Optional die-cast copper or stainless steel sleeve

 

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

 

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

Strict Quality Control:

  • Each needle 100% inspected individually before shipment

  • SEM and optical testing available upon request

 

 
Applications


Applications


Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

Professionals across multiple industries trust tungsten probe tips from Yolo for their exceptional precision and endurance.

Here's how our probes are used in the real world:

 

1. LED Chip Testing and Quality Inspection

In LED manufacturing, probes must make precise electrical contact with tiny chip surfaces without causing damage.

  • Why our probes are ideal:

    • High hardness and elasticity prevent bending or tip deformation.

    • Non-destructive probing protects sensitive chip structures.

    • Custom tip shapes improve contact and reduce false signals.

  • Used in: Chip testing equipment, probe stations, and automated LED quality control setups.

 

2. Semiconductor Wafer Testing and IC Probing

Semiconductor fabs rely on ultra-precise probing for wafer-level testing, failure analysis, and debugging of integrated circuits.

  • Why our probes are ideal:

    • Sub-micron tip radius for contacting densely packed test pads.

    • Reliable conductivity ensures accurate voltage/current readings.

    • Compatibility with probe cards and precision manipulators.

  • Used in: Wafer sorters, memory and logic IC testing, R&D labs.

 

3. Focused Ion Beam (FIB) Systems

In FIB-based sample prep, especially for TEM lamella lift-out, tungsten probes act as manipulators to lift and place ultra-thin samples.

  • Why our probes are ideal:

    • Custom tip shapes compatible with Thermo Fisher EasyLift, Zeiss, and other systems.

    • Tip radius as small as 50 nanometers ensures minimal contact force.

    • Ra0.25 or better finish for clean handling under electron and ion beams.

  • Used in: Failure analysis labs, nano-fabrication labs, academic research facilities.

 

4. In-Situ TEM Sample Preparation

TEM requires samples that are ultra-thin and cleanly lifted from the substrate. Probe tips help extract these from the bulk material.

  • Why our probes are ideal:

    • Strong yet precise enough to lift fragile lamella without breakage.

    • Customization to fit different lift-out grid holders.

    • No tip contamination ensures clearer TEM imaging results.

  • Used in: Transmission electron microscopy, materials research, nanoscale defect analysis.

 

5. Micro-Mechanical and MEMS Testing

MEMS and micro-mechanical systems require fine-scale manipulation and mechanical testing with precision force application.

  • Why our probes are ideal:

    • High stiffness and elasticity for applying nano-Newton-scale forces.

    • Optional coatings and sleeves to adapt to varied materials.

    • Smooth tips reduce risk of breakage or sample scratching.

  • Used in: MEMS testing platforms, nano-indentation systems, material deformation analysis.

 


Materials Available for Probe Tips




To meet different performance and environmental needs, our probe tips are available in four high-quality material options. Each material is selected based on its unique mechanical, electrical, and thermal properties, making them suitable for various industrial and research applications.
 

Material Code Probe Diameter Range (mm) Length Range (mm) Tip Area (μm) Density (g/cm³) Resistivity at 20°C (μΩ·cm) Melting Temp (°C) Yield Strength (MPa) Hardness (Knoop) Modulus of Elasticity (GPa) Composition
Pure Tungsten W 0.076 - 1.2 15 - 300 0.08 - 50 19.3 ~5.65 3410 2900 740 400 Tungsten 99.98%
Al, Si, K Doped Tungsten W 0.076 - 1.2 15 - 300 0.08 - 50 19.3 ~5.65 3410 2900 740 400 Tungsten 99.95%
Rhenium Tungsten WRe 0.076 - 1.0 15 - 250 0.08 - 50 19.3 ~9.65 3427 3360 780 410 Tungsten 97% + Rhenium 3%
Paliney 7 Pa7 0.3 - 0.8 15 - 50 1 - 20 11.8 ~31.6 1016 930 380 117 Noble Alloy
 


Material Selection Guide

  • Pure Tungsten - Ideal for general-purpose probing where high hardness and high melting point are critical.

  • AlSiK Doped Tungsten - Offers slightly improved grain structure stability; preferred for ultra-fine tips.

  • Rhenium Tungsten (WRe) - Higher strength and elasticity; ideal for high-temperature or dynamic probing.

  • Paliney 7 - Precious alloy with excellent electrical conductivity and corrosion resistance; ideal for delicate or highly conductive applications.
     

We support material customization to match your exact application. Just let us know your testing environment or target equipment, and we'll recommend the best match.

 

Company Profile

 

About Yolo Materials

 

With decades of experience in precision tungsten and molybdenum manufacturing, Yolo provides high-quality probe tips trusted in the semiconductor, medical, and environmental industries. We control every step of the production-from raw material to final product-to guarantee performance and consistency.

 

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

 
  • Premium Material Control: We process from our tungsten to ensure stable, high-purity raw material quality.

  • Ultra-Fine Precision Machining: Proven tip control down to 50nm, with 0.001mm machining tolerance.

  • 100% Inspection: Each tip undergoes full optical inspection before packing.

  • Full Custom Support: We work closely with clients to meet design drawings and system fit.

  • Trusted Supplier: Supplying probe solutions to top-tier LED and semiconductor brands.

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

 

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications


Packaging & Delivery

  • Packaging: Anti-static boxes/custom blister trays / protective tubes

  • Delivery: 15-20 working days, depending on customization

  • MOQ: Negotiable (sample orders supported)


 

Contact Us Now for Samples & Customization!

 

We welcome OEM/ODM orders and support small-volume precision testing probes. Click "Contact Supplier" to get your tailored solution!

Ultra Sharp Tungsten Wire Tip for Cleanroom Electrostatic Discharge Applications

About the Supplier

This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASI219221". Items marked "verified" are certified.

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Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.
Yolo Materials Industry Co., Ltd.

About Our Factory & Business Background

Address
Ding Cheng, Laocheng Luoyang, Hennan 471003 China

Our Production Capability & Technical Expertise

Main Products
Tungsten Probe, Tungsten Needle, Tungsten Wire, Tungsten Electrode, Tungsten Back Cast Cucrzr Reisistance Weld Tip, Molybdenum Resistance Welding Electrode, Pre-Ground Tungsten TIG Welding Electrode, Spinal Disc Surgery Tungsten Plasma Electrode, Ndb Resistance Welding Electrode, Surgical Tungsten Plasma Electrode

FAQ

What is the minimum tip radius achievable?
We can machine tip radii down to 50 nanometers for ultra-precise applications.
Can the probe tips be customized for specific applications?
Yes, we offer full customization for tip size, shape, length, material, and coatings to match your specific testing needs.
What materials are available for the probe tips?
We provide Pure Tungsten, AlSiK Doped Tungsten, Rhenium Tungsten (WRe), and Paliney 7 alloy options.
Do you support OEM and ODM orders?
Yes, we fully support OEM/ODM services and accept custom bulk orders with tailored design drawings.
What is the typical delivery time for custom orders?
Delivery typically takes 15-20 working days, depending on the level of customization required.
Are samples available for testing before bulk orders?
Yes, we support sample orders and welcome inquiries for small-volume precision testing probes.
What quality control measures are in place?
Each needle is 100% inspected individually via optical and SEM testing to ensure zero defects.

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